8524, Burster Load Cell, Miniature Pancake
- Tension & Compression
- Accuracy: < ±0.25% F.S.
- Accuracy: Range ≤ 5 N: ±0.1% F.S. (Option)
- Outer Diameter: 54.5mm - 155.0mm
- Height: 16.0mm - 50.0mm
- Overload Protection up to 20 kN (Option)
- Connection: 2m Integral Cable
- Stainless Steel
- Simple Mounting
The bending plate inside this Burster load cell is equipped with strain gauges which, on the exertion of a force, supply a bridge- output voltage directly proportional to the measurement variable. The center axis of the tension/compression load cells incorporates a continuous thread through which the measurement force is applied free from lateral or torsion force either using a load application button or an application-specific adapter part. Starting at a measurement range of 0 to 5 kN, the measurement accuracy is ideal if the load cell has been mounted on a level, hard and polished base. This condition is not necessary for small measurement ranges of 0 to 2 kN due to 3 special knife-edge bearings (see dimensional drawing 1).
Structural measures should be taken to avoid exposing the load cell to lateral forces (for instance, mounting on movable bearings, levers held by roller bearings). Attachment via the clearance bore holes integrated in the external ring allows simple handling of the sensor.
A stop serves as overload protection against damages caused by impermissible high compression forces (option up to measurement range 0 to 20 kN). Lateral forces of up to 5% nominal strength only have little influence.
More CAD drawings are available upon request.
Drawings 3 & 4
| Type | Pancake |
| Application | Tension & Compression |
| Full Scale | 112 lbs |
| 220 lbs | |
| 450 lbs | |
| 1120 lbs | |
| 2200 lbs | |
| 4500 lbs | |
| 11200 lbs | |
| 22000 lbs | |
| 45000 lbs | |
| Output | 1.5 mV/V |
| Precision | ±0.1 % FS |
| ±0.25 % FS | |
| Excitation | 10 V DC |
| 10 V AC | |
| IP Rating | IP52 |
| IP67 | |
| Min Temperature | -30 °C |
| Max Temperature | 80 °C |
Due to their compact design and construction, these tension pressure load cells can be operated without any problems in laboratories as well as in industrial environments. Made of corrosion-resistant steel, these load cells can be integrated easily in existing structures, due to their standardized nominal characteristic value and simple assembly. Burster's Miniature Model, 8524 can be used to measure static, semi-static and dynamic tension and compression forces depending on the measurement task.
Areas of application include:
- Measurement of press-in and insertion forces
- Measurement of spring forces
- Measurement of shearing and cutting forces
- Force measurement and control during assembly
- Measurement of pressure on drilling machines
A load-centering plate mounted on the load cell can be used to measure joint lugs, tension forces in ropes, chains, etc.
Sensor with Pull Plate
Sensor with overload Protection
| 8524-5500 | 500N (112 lbs); 54.5mm O.D.; 17mm H; M8 x 1.25 Thd |
| 8524-6001 | 1000N (225 lbs); 54.5mm O.D.; 17mm H; M8 x 1.25 Thd |
| 8524-6002 | 2000N (450 lbs); 54.5mm O.D.; 17mm H; M8 x 1.25 Thd |
| 8524-6005 | 5000N (1100 lbs); 54.5mm O.D.; 16mm H; M8 x 1.25 Thd |
| 8524-6010 | 10000N (2250 lbs); 54.5mm O.D.; 16mm H; M8 x 1.25 Thd |
| 8524-6020 | 20000N (4500 lbs); 79mm O.D.; 25mm H; M12 x 1.5 Thd |
| 8524-6050 | 50000N (11200 lbs); 119mm O.D.; 35mm H; M24 x 1.5 Thd |
| 8524-6100 | 100000N (22500 lbs); 155mm O.D.; 50mm H; M36 x 3 Thd |
| 8524-6200 | 200000N (45000 lbs); 155mm O.D.; 50mm H; M36 x 3 Thd |
8524 Precision Tension and Compression Load Cell Datasheet |
8524-5500 CAD Drawing Drawings |
8524-5500-v400 CAD Drawing Drawings |
8524-6001 CAD Drawing Drawings |
8524-6001-v400 CAD Drawing Drawings |
8524-6002 CAD Drawing Drawings |
8524-6002-v400 CAD Drawing Drawings |
8524-6005 CAD Drawing Drawings |
8524-6005-v400 CAD Drawing Drawings |
8524-6010 CAD Drawing Drawings |
8524-6010-v400 CAD Drawing Drawings |
8524-6020 CAD Drawing Drawings |
8524-6020-v400 CAD Drawing Drawings |
8524-6050 CAD Drawing Drawings |
8524-6100 CAD Drawing Drawings |
8524-6200 CAD Drawing Drawings |
- Strain Gauge & Potentiometer Input Amplifier
- 50 V Continuous Isolation
- Accuracy: ± 0.05%
- DIN Rail Mounted
- In-Line Amplifier (Option)
- Aluminum Housing
- Protection Class: IP40
| Input Type | 0 - 10 mV DC, 0 - 100 mV DC, 0 - 1 V DC, 0 - 10 V DC, ±10 V DC, Potentiometer, Strain Gauge |
| # of Inputs | 1 |
| Output Type | ±5 V DC, ±10 V DC, 0 - 20 mA, 4 - 20 mA |
| Max Bandwidth | 1 kHz, 4 kHz |
| Excitation | 2.5 V DC, 5 V DC, 10 V DC |
| Isolation | Yes |
- Powerful built in programmable filters for digital smoothing
- Static, Dynamic measurement
- Fully configurable with eNodView software (freeware)
- Operation with or without PLC, Standalone or modular
- Simultaneous local HMI & PLC communication
- Ethernet/IP and Field Bus options
- 24 bit A/D, for 1:100,000 resolution
- Supplies up to 8 strain gage load cells (350 Ohm)
- RF Impedance
- Probe Based
- Compatible with L840 Series Probes
- Wide Variety of Liquid & Solid Media
- Explosion Proof: NEMA 4 Class I, II & III
- Cast Aluminum Housing
- 10-Year Warranty
- NULL-KOTE™ Circuitry
| Type | Probe Contact |
| Full Scale | 1 - 5 ft |
| Output | Relay |
| Excitation | 17 - 34 V DC, 95 - 135 V AC, 205 - 250 V AC |
| IP Rating | NEMA 4 |
| Min Temperature | -184 °C |
- Integration via PROFIBUS, PROFINET or EtherNet/IP
- Automatic sensor recognition from burster TEDS
- 3.5" color touch screen display
- 16 measurement programs
- Rapid data logging on USB flash drive
- New evaluation elements (trapezoid window and thresholds)
- User-configurable I/Os and 6 real-time switching signals
- Smart auto setup for evaluation elements
| Input Type | DC Voltage, Potentiometer, Strain Gauge, ICP |
| # of Inputs | 2 |
| Max Sample Rate | 5 kHz |
| Evaluation | Threshold, Envelopes, Windows |
| Interface | Digital I/O, Profibus, Profinet, Ethernet/IP |
| Communication | Ethernet, USB |
- Tension & Compression
- Accuracy: Range ≤ 100 N: < ±0.50% F.S.
- Accuracy: Range 200 N to 500 N: < ±0.20% F.S.
- Accuracy: Range 1000 N: < ±0.25% F.S.
- Accuracy: Range 2000 N to 5000 N: < ±0.15% F.S.
- Outer Diameter: 54.5mm - 99.5mm
- Height: 16.0mm - 30.0mm
- Connection: 2m Integral Cable
| Type | Pancake |
| Application | Tension & Compression |
| Full Scale | 4.5 lbs, 11.2 lbs, 22 lbs, 45 lbs, 112 lbs, 220 lbs, 450 lbs, 1120 lbs |
| Output | 1 mV/V, 1.5 mV/V |
| Precision | ±0.15 % FS, ±0.2 % FS, ±0.25 % FS, ±0.5 % FS |
| Excitation | 5 V DC, 10 V DC, 5 V AC, 10 V AC |
- Tension & Compression
- Accuracy: Range ≤ 100 N: < ±0.50% F.S.
- Accuracy: Range 200 N to 500 N: < ±0.20% F.S.
- Accuracy: Range 1000 N: < ±0.25% F.S.
- Accuracy: Range 2000 N to 5000 N: < ±0.15% F.S.
- Outer Diameter: 54.5mm - 99.5mm
- Height: 16.0mm - 30.0mm
- Connection: 2m Integral Cable
| Type | Pancake |
| Application | Tension & Compression |
| Full Scale | 4.5 lbs, 11.2 lbs, 22 lbs, 45 lbs, 112 lbs, 220 lbs, 450 lbs, 1120 lbs |
| Output | 1 mV/V, 1.5 mV/V |
| Precision | ±0.15 % FS, ±0.2 % FS, ±0.25 % FS, ±0.5 % FS |
| Excitation | 5 V DC, 10 V DC, 5 V AC, 10 V AC |
- Fatigue Rated to 2MN
- Tension
- Compression (option)
- Accuracy: ±0.12% R.O.
- Outer Diameter: 153.9mm - 355.6mm
- Height: 41.3mm - 101.6mm
- Connection: PT02E-10-6P Connector
- Alloy Steel with Satin Nickel Finish
| Type | Pancake, Fatigue Rated |
| Application | Tension & Compression |
| Full Scale | 20000 lbs, 50000 lbs, 100000 lbs, 250000 lbs, 500000 lbs |
| Output | 2 mV/V |
| Precision | ±0.12 % FS |
| Excitation | 10 V DC, 10 V AC |
- Fatigue Rated to 10<sup>8</sup> cycles (One Direction)
- Fatigue Rated to 50 x 10<sup>6</sup> cycles (Bidirectional)
- Tension & Compression
- Accuracy: ±0.15% R.O.
- Outer Diameter: 104.8mm - 203.2mm
- Height: 34.9mm - 50.8mm
- Connection: PT02A-10-6P Connector
- Stainless Steel
| Type | Pancake |
| Application | Tension & Compression |
| Full Scale | 1000 lbs, 2000 lbs, 3000 lbs, 5000 lbs, 10000 lbs, 20000 lbs, 50000 lbs |
| Output | 2 mV/V |
| Precision | ±0.15 % FS |
| Excitation | 10 V - 20 V DC |
- Very Low Sensitivity to Lateral Forces
- Tension & Compression
- Accuracy: Range ≤ 100 N: ±0.40% F.S.
- Accuracy: Range ≥ 200 N: ±0.21% F.S.
- Outer Diameter: 63.5mm - 355.6mm
- Height: 20.3mm - 108.0mm
- Connection: Range ≤ 20 kN: 6 pin Bajonett Plug-in Connector
- Connection: Range ≥ 50 kN: 6 pin Screw Connector
| Type | Pancake |
| Application | Tension & Compression |
| Full Scale | 4.5 lbs, 11.2 lbs, 22 lbs, 45 lbs, 112 lbs, 220 lbs, 450 lbs, 1120 lbs, 2200 lbs, 4500 lbs, 11200 lbs, 22000 lbs, 45000 lbs, 112000 lbs, 225000 lbs, 337000 lbs |
| Output | 2 mV/V, 3 mV/V |
| Precision | ±0.21 % FS, ±0.4 % FS |
| Excitation | 10 V DC, 10 V AC |
- Long-term Stability
- Tension & Compression
- Accuracy Class: 0.05% up to 1.0% F.S.
- Mechanical Overload Protection (≤ 20 kN, option)
- Outer Diameter: 90.0mm - 390.0mm
- Inner Diameter: 60.0mm - 270.0mm
- Height: 32.0mm - 117.0mm
- Connection: 2m Integral Cable
| Type | Pancake |
| Application | Tension & Compression |
| Full Scale | 112 lbs, 220 lbs, 450 lbs, 1120 lbs, 2200 lbs, 4500 lbs, 11200 lbs, 22000 lbs, 45000 lbs, 112000 lbs, 225000 lbs |
| Output | 2 mV/V |
| Precision | ±0.05 % FS, ±0.1 % FS, ±0.2 % FS, ±0.4 % FS, ±0.5 % FS, ±1.0 % FS |
| Excitation | 2 V - 12 V DC |